Sheet Metal Storage and Production Automation solutions
Sheet metal storage and production automation covers automatic loading and unloading of laser cutting and turret punching machines, storage of sheets in tower-type storage systems, and tracking of material flow with warehouse management software. It reduces the need for operators, extends shifts and makes efficient use of workshop space.
Applications
Sheet metal workshopsMachine manufacturingSteel furnitureElectrical panelsAutomotive suppliersElevators and HVAC
Key features
Loading-unloading cells for laser and turret machines
Single and twin-tower sheet metal storage systems
Pipe, profile and long material storage
Part sorting and robotic bending cells
Warehouse management software (WMS) and MES integration
Integration with your existing laser brands
Solutions
Products and solutions
Sheet metal storage and production automation systems are engineered specifically for each facility. The technical list is prepared according to your machine park, sheet sizes and building conditions, and submitted for your approval.
Simple structural design with a minimal footprint; flexible enough for different scenarios
Modular design; can be integrated with laser cutting machines from different manufacturers
Size: 3000 x 1500 mm
Maximum load: 300 kg, 500 kg
VLT-LZ-LG
LG Series Sheet Feeding and Collection System
Feeding and collection for thin materials; the mast-type Z-axis gripper travels along a single beam.
Simple frame design; can be customized for different layouts
Suitable for processing thin materials
Modular design; can be integrated with laser cutting machines or storage towers from different manufacturers
Size: 3000 x 1500 mm, 4000 x 2000 mm
Maximum load: 200 kg, 300 kg
VLT-LZ-LF
LF Series Sheet Feeding and Collection System
Feeding and collection for medium and thick materials; the column-type Z-axis gripper travels along gantry beams.
Suitable for processing medium and thick materials
Modular design; can be integrated with laser cutting machines or storage towers from different manufacturers
Size: 3000 x 1500 mm, 4000 x 2000 mm, 6000 x 2000 mm
Maximum load: 400–2000 kg
VLT-LZ-LH
LH Series Sheet Feeding and Collection System
Its comb-type gripper keeps the footprint to a minimum and allows more flexible scenarios.
Suitable for processing medium and thick materials
Modular design; can be integrated with laser cutting machines or storage towers from different manufacturers
Size: 3000 x 1500 mm, 4000 x 2000 mm
Maximum load: 400–1000 kg
VLT-LZ-LM
LM Series Sheet Feeding and Collection System
Combines loading/unloading and a sheet storage tower in a single unit; saves considerable installation space.
When cutting is complete, the operator can send the sheets back to storage or unload them for the next process
Suitable for processing thin materials
Modular design; can be integrated with laser cutting machines from different manufacturers
Size: 3000 x 1500 mm
Maximum load: 300 kg
VLT-LZ-SORT
LF / LH Sort Integrated Sorting System
Pick-and-place sorting: parts are transferred from the laser cutting machine directly to the next process (usually bending), making a fully unmanned sheet metal processing flow possible.
LH Sort unit with dual sorting grippers
LH loading and collection unit
Shuttle carts for sorting
Connection to the RW sheet storage tower and an automatic bending machine
Integration with a 7-axis bending cell
Loading and Unloading Cells for Turret Punching
VLT-LZ-PE
PE Series Sheet Feeding and Collection System
Loading and unloading are positioned on two sides and work simultaneously; one cycle takes only 30 seconds.
Robust design with a large floor area; well suited to material flow
Unmanned operating cycle with automatic sheet picking, separation, loading, positioning, unloading and stacking
Sheet separation and thickness detection function
Modular design; can be integrated with turret punching machines from different manufacturers
Size: 2500 x 1250 mm, 3000 x 1500 mm
VLT-LZ-PF
PF Series Sheet Feeding and Collection System
The most popular model thanks to its compact design; loading and unloading are on the same side and work simultaneously.
One cycle takes 30 seconds on average
Unmanned operating cycle with automatic sheet picking, separation, loading, positioning, unloading and stacking
Sheet separation and thickness detection function
Modular design; can be integrated with turret punching machines from different manufacturers
Size: 2500 x 1250 mm, 3000 x 1500 mm
VLT-LZ-WP
WP Series Sheet Feeding and Collection System
A multifunctional solution combining loading/unloading with a sheet storage tower; saves considerable installation space.
Unmanned operating cycle with automatic sheet picking, separation, loading, positioning, unloading and stacking
Sheet separation and thickness detection function
Modular design; can be integrated with turret punching machines from different manufacturers
Size: 3000 x 1500 mm
Automatic Bending (Press Brake) Cells
VLT-LZ-R
R Series Cartesian Bending Robot
Robust design with a reliable gantry structure; available in table-centering and roller-centering versions.
Suitable for workpieces up to 400 kg
Open design that allows both automatic and manual bending
Unmanned operating cycle with automatic sheet picking, positioning, bending and stacking
Sheet separation and automatic centering function
Modular design; can be integrated with press brakes from different manufacturers
VLT-LZ-ARM
Multi-Point ARM Bending Robot
Articulated arm robots of proven quality; available in 6-axis and 7-axis versions.
Suitable for workpieces up to 100 kg
Unmanned operating cycle with automatic sheet picking, positioning, bending and stacking
Sheet separation and automatic centering function
Modular design; can be integrated with press brakes from different manufacturers
Sheet Metal and Long Material Storage Systems
VLT-DP-RW
RW Sheet Metal Storage Tower
Modular sheet storage tower; shelf height can be customized, and it can also be used on its own for sheet stocking.
PLC controller (Siemens or Beckhoff)
Ready for MES and ERP connectivity
Can be integrated with storage equipment or with sheet metal machines from different manufacturers
Palletizing posts
Size: 3000 x 1500 mm, 4000 x 2000 mm, 6000 x 2000 mm, 8000 x 2500 mm
VLT-DP-RWK
RW Compact Sheet Metal Storage Tower
Superior space utilization and maximum storage density; space-saving drawer-style material trays.
PLC controller (Siemens or Beckhoff)
Ready for MES and ERP connectivity
8 to 30 shelf levels; the number of shelves can be customized to the factory environment
Size: 3000 x 1500 mm
VLT-DP-2RW
2-RW Double Sheet Metal Storage Tower
Two RW storage towers linked by a single loading station and a single lifting device.
The bottom shelf of the front tower is used as buffer storage for material trays
Better cost / performance ratio than two independent storage towers
Can also be used on its own for sheet stocking
Can be integrated with storage equipment or with sheet metal machines from different manufacturers
Size: 3000 x 1500 mm, 4000 x 2000 mm, 6000 x 2000 mm, 8000 x 2500 mm
VLT-DP-RWT
RW Storage Tower — Single-Sheet Feeding Design
The tower feeds a single sheet to any of the machines according to the production schedule, eliminating the need to move entire pallets in and out when changing material.
Recommended for lines with 3 or more connected laser cutting machines
For production where different materials are fed to the machines
Single-sheet feeding device and roller positioning device
3000 x 1500 model; compatible with laser cutting machines, the storage tower and the loading/unloading cell
Sheet thickness ≤ 6 mm
VLT-DP-TW
2-TW Long Material Storage Tower
A material bank for pipes, bars, H / I / C profiles and other long materials; saves space, time and operating costs.
Each shelf carries 3 tons; suitable for materials up to 6000 mm long
Modular design; shelf length and height can be customized
Ready for MES and ERP connectivity
Storage cassettes, loading / unloading station and lifting device
Size: 6000 x 800 mm, 10000 x 800 mm
VLT-DP-MCW
MCW Multi-Column Storage System
Takes up at least 70% less space than storing material on the floor; available in single-row, double-row and large-format (6000 x 2000 and above) versions.
Full automation: simplifies material management and eliminates errors caused by manual handling
Stock levels at a glance and easy access to material; improves material supply for lean production
High level of safety with safety fencing or light curtains
Complete solution: racking system, stacker crane, input/output stations and WMS software are installed and commissioned together
Smart factory setup integrated with automated laser cutting, turret punching and bending cells
VLT-DP-TWS
TWS Multi-Column Storage System
For large-scale storage of pipes and long materials; applies the multi-column storage principle of the MCW system to long material.
Raw materials are stored in cassettes
Stacker crane with telescopic forks
Tower frames and raw material input / output station
All technical parameters can be customized
Production Management Software
Sorting Software
Automatically selects suitable suction cups and stacking positions based on the part drawings (DXF / DWG) from the nesting software; parts are picked and placed one by one in the defined sequence.
Supports multiple suction cup types
Multi-zone setup options
Adjustable stacking positions
Advanced sorting algorithms
C-MES Production Management Software
Establishes intelligent communication and data sharing between machines, automation cells and storage systems; speeds up the flow of raw materials and processed products.
Data exchange with the customer's ERP or MES
Platform architecture that meets information management needs at different levels
Comprehensive interface showing equipment and production status, the list of ongoing tasks and task parameters
Up to 25% increase in overall work efficiency
VLT-DP-WMS
WMS Warehouse Management Software
Management software for the MCW multi-column storage system; with a real-time visual storage display, all storage and distribution processes are run from a single platform.
Warehouse management
Material attribute management
Inventory management
Material inbound and outbound management
Task list management
Tracking management
Every system is engineered for the project; dimensions and capacities are set to suit your facility. Request a detailed quote
From the field
Application examples
Sheet metal storage and production automationSheet metal storage and production automationSheet metal storage and production automationSheet metal storage and production automationSheet metal production automation lineLF-LH SortLERWTW2×2-ARW + ALF Sort + stacking robot + AGVPELFLGLHLMMCWMCWMCW + PE + LG + bending cellsMCW + robotic punching and laser cellsMCW-CMCW-LMulti-axis robotic bendingMulti-axis robotic bendingPFAR gantry bending cellRWRWRW – single-sheet pickingRW compactRW + LF Sort + 7-axis bendingRW + LF Sort + bending cellsRW - LFRW - LGRW - LG - PFRW (single sheet) + LGWP
Questions
Frequently asked questions
Will the laser loading system fit my existing machine?
Integration is assessed based on your laser machine's brand, model and table size.
How much space does a sheet metal storage tower take up?
Because tower-type storage systems stack sheets vertically, they save considerable floor space; the number of levels is determined by the building height.
What information is needed for a quote?
Sheet sizes and thicknesses, stack weight, number of sheets cut per day, available space and building height are sufficient.
If you are not sure which product you need, the quote assistant recommends the right model with a few questions. You can leave dimensions you do not know blank; we will complete them together during the site survey.
